In actual production, the main function of any ore crushing production line is to crush various ores, sand and gravel, etc. Configuring a scientific production line is by no means a rote practice. It must be tailored according to material conditions, output requirements, finished product requirements and other conditions. A production line that saves time and effort is our goal. So, how to configure an ore crushing production line with an output of 2,000 tons per hour?
1. Configure equipment according to the nature of the materials processed by the user
The materials often processed by mining sand and gravel plants mainly include granite, river pebbles, limestone, bluestone, etc. These materials have relatively abundant reserves and are widely used. The specific configuration is as follows:
A. For materials with higher hardness such as granite and river pebbles, a combination of "jaw crusher and cone crusher" can be used. While jaw crushers can crush most ores in the mining industry, cone crushers have unique advantages in handling extremely hard materials. , The effect of crushing high hardness materials is very good;
b. For materials with lower hardness such as bluestone, marble, limestone, shale, etc., a combination of "jaw crusher and impact crusher" can be used. The impact crusher has a good crushing effect on materials that are not too hard, and the finished product is granular. very good;
2. Determine the type and model of the crusher according to the user’s site and scale
For different users, the size and scale of the site are also key factors in determining the solution. If the user's factory area is large enough, a suitable fixed crushing production line can be configured to make the crushing process clearer and more scientific. If the user's factory area is small or limited, a mobile crushing station can be used to relocate the factory according to the location of the factory to reduce material transportation costs. Improve the flexibility of factory operations.
3. Determine the equipment model based on user budget cost
When many users learn about the equipment, they will first ask about the price of the equipment. Relatively speaking, the price of a cone crusher is much higher than that of an impact crusher with the same production capacity, so the initial investment cost is very different. However, the cone crusher has fewer wearing parts and the operating cost is much lower. Both have advantages and disadvantages, and the equipment needs to be configured according to the user's budget cost.
4. Determine the equipment model according to the on-site environment
When designing a crushing production line, the layout of the entire crushing production line needs to be considered based on the user's actual production site conditions. The equipment should be as compact as possible, and the principle of multi-stage crushing should be considered during the crushing process.
5. Determine the equipment model under the principle of environmental protection
In recent years, environmental protection has been very strict. Green production has become mainstream. Noise, dust, and sewage pollution are common in crushing production lines. Therefore, during design, relevant environmental protection equipment needs to be equipped to facilitate green production.
The above points of Jiangxi 2000t/h sand and gravel production line fully meet the requirements. The process flow of this project was designed by Zhengzhou Global Heavy Industry, and the complete set of system equipment was provided by Zhengzhou Global Heavy Industry. The main job of this system is to process and crush natural sand and gravel aggregate (hard rock). The system has reasonable process design, reliable equipment configuration, high production efficiency, high output, and good grain shape.
Processing material: hard rock
Project area: The equipment production line covers an area of about 20 acres;
Equipment configuration: 2 ZSW210*600 vibrating feeders, 2 JC160 jaw crushers, 9 ZG600 feeders, 2 GPY500S single-cylinder hydraulic cone crushers, 4 HPY800 multi-cylinder hydraulic cone crushers, 3YKR3280 vibration 2 sets of sieve sets, 4 sets of 3YKR3680 vibrating screen, 2 sets of 2YKR3280 vibrating screen;
Project features: The project design is based on the premise of standardization, industrialization, fully intelligent modernization, green environmental protection and energy saving of large-scale sand and gravel aggregate processing system. The processing technology adopted is smooth, the production capacity is guaranteed, the site layout is reasonable, and the equipment configuration is safe and reliable.